Automation
Automation
With our experienced and competent staff, we translate the ever-increasing demands of industry in terms of efficiency, process reliability and product quality into concrete solutions for our customers.
Assembly systems are complex product-specific special machines with interlinked stations - such as component feeding, joining, testing, adjusting, marking and packaging stations. Design and construction are largely determined by the cycle time, number of pieces, number of variants and the component.
Taking these specifications into account, KTW implements the optimum plant and software solution for our customers.
Competent staff
High demands on quality
Years of experience
System provider
How our project process works?
Wie läuft ein Projekt bei KTW ab?
Robotic systems
We offer you:
  • Product-specific system solutions
  • Integration of articulated arm and SCARA robots in manufacturing equipment
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
Robotic assembly system for roller drives
Robot trio mounted roller drive.
- Hard-controlled linear transfer system
- Robots for assembly tasks
- 10 assembly and test stations
- Cycle time: 15 sec
Robot automation for plug-in tube
Robot duo assembles plug tube:
- Flexible feed with image processing
- O-ring assembly
- Joining processes of the sleeve and form sealing
- Control of the mounted assembly with image processing
- Packing of the assemblies in slc containers
Robotic systems
We offer you:
  • Product-specific system solutions
  • Integration of articulated arm and SCARA robots in manufacturing equipment
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
Robotic assembly system for roller drives
Robot trio mounted roller drive.
- Hard-controlled linear transfer system
- Robots for assembly tasks
- 10 assembly and test stations
- Cycle time: 15 sec
Robot automation for plug-in tube
Robot duo assembles plug tube:
- Flexible feed with image processing
- O-ring assembly
- Joining processes of the sleeve and form sealing
- Control of the mounted assembly with image processing
- Packing of the assemblies in slc containers
Gripping technology
We offer you:
  • Product-specific gripper solutions
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
SGM Gripper 4x 3 function sides
The multi-function gripper is used for loading and unloading of two injection moulding machines.
- Function side 1 - contact loading SGM 1
- Function side 2 - component removal SGM 1
- Function side 3 - component loading SGM 2
- Function side 3 - component removal SGM 2
SGM Gripper 4x loading 24 contacts
SGM gripper for loading and unloading of injection moulding machine 1 with 4 pre-moulded parts with 6 contacts each.
- Function side 1 - removal of moulded-in components
- Function Page 2 - inserting of pre-moulded part in the tool
SGM Gripper 4x removal finished part
Multi-function gripper for loading and unloading of injection moulding machine.
- Function side 1 - Number of contacts 4x with 3 contacts each
- Function side 2 - removal of moulded components
- Centring and locking elements for the correct position docking on the SGM tool
Gripping technology
We offer you:
  • Product-specific gripper solutions
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
SGM Gripper 4x 3 function sides
The multi-function gripper is used for loading and unloading of two injection moulding machines.
- Function side 1 - contact loading SGM 1
- Function side 2 - component removal SGM 1
- Function side 3 - component loading SGM 2
- Function side 3 - component removal SGM 2
SGM Gripper 4x loading 24 contacts
SGM gripper for loading and unloading of injection moulding machine 1 with 4 pre-moulded parts with 6 contacts each.
- Function side 1 - removal of moulded-in components
- Function Page 2 - inserting of pre-moulded part in the tool
SGM Gripper 4x removal finished part
Multi-function gripper for loading and unloading of injection moulding machine.
- Function side 1 - Number of contacts 4x with 3 contacts each
- Function side 2 - removal of moulded components
- Centring and locking elements for the correct position docking on the SGM tool
Rotary indexing assembly systems
We offer you:
  • Product-specific system solutions
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
Assembly system jack console
- Rotary indexing table with 10 workstations
- Feeding of components
- Assembly, joining and test stations
- O-ring assembly
- Automatic screwing stations
- Depositing of the assemblies in slc containers
Rotary indexing assembly systems
We offer you:
  • Product-specific system solutions
  • Planning, design, manufacturing, assembly and commissioning.
  • Control technology - hardware and software
  • Risk assessment in accordance with current standards and guidelines
  • CE documentation
  • Employee training and service
Assembly system jack console
- Rotary indexing table with 10 workstations
- Feeding of components
- Assembly, joining and test stations
- O-ring assembly
- Automatic screwing stations
- Depositing of the assemblies in slc containers
Customized solutions
We offer you:
  • Customized system solutions
  • Planning, design, manufacture, assembly and commissioning.
  • Control technology – hardware and software
  • Risk assessment according to current standards and guidelines
  • CE documentation
  • Employee training and service
hose cutting machine
- Rotary indexing table with 10 workstations
- Feeding of components
- Assembly, joining and test stations
- O-ring assembly
- Automatic screwing stations
- Depositing of the assemblies in slc containers
Customized solutions
We offer you:
  • Customized system solutions
  • Planning, design, manufacture, assembly and commissioning.
  • Control technology – hardware and software
  • Risk assessment according to current standards and guidelines
  • CE documentation
  • Employee training and service
hose cutting machine
- Rotary indexing table with 10 workstations
- Feeding of components
- Assembly, joining and test stations
- O-ring assembly
- Automatic screwing stations
- Depositing of the assemblies in slc containers